PVC Automatic Compounding Conveying System
Funsani
1.Incoming yaiwisi Material | |
Zopangira | HR,CR carbon steel koyilo |
Kulimba kwamakokedwe | σb≤600Mpa |
Zokolola Mphamvu | σs≤315Mpa |
Kukula kwa Mzere | 40-103 mm |
OD ya koyilo yachitsulo | Max.Φ2000 mm |
ID ya coil yachitsulo | Φ508 mm |
Kulemera kwa koyilo yachitsulo | Max.2.0 ton/koyilo |
Makulidwe a Khoma | Chitoliro chozungulira: 0.25-1.5mm |
Square & Rectangle: 0.5-1.5mm | |
Strip Condition | M'mphepete |
Kulekerera kwa Strip Makulidwe | Max.± 5% |
Kulekerera kwa Strip Width | ± 0.2 mm |
Chovala chamba | Max.5mm/10m |
Kutalika kwa Burr | ≤ (0.05 x T) mm (T—kukhuthala kwa mizere) |
2.Makina Mphamvu | |
Mtundu: | PL-32Z Mtundu wa ERW Tube Mill |
Njira Yogwirira Ntchito | TBA ndi Wogula |
Kukula kwa chitoliro | Chitoliro Chozungulira: Φ 10~ Φ 32.8 mm * 0.5 ~ 2.0 mm |
Mzere: 8 × 8 ~ 25.4 × 25.4 mm * 0.5 ~ 1.5 mm | |
Rectangle: 10× 6 ~ 31.8 × 19.1 mm (a/b≤2:1) * 0.5 ~ 1.5 mm | |
Kuthamanga Kwambiri | 30-90m/mphindi |
Kusungirako mizere | Vertical Cage |
Kusintha kwa roller | Kusintha wodzigudubuza kuchokera mbali |
Main mphero driver | 1 seti * DC 37KWX2 |
Mkhalidwe wolimba kwambiri pafupipafupi | XGGP-100-0.4-HC |
Finyani choyimira choyimira | 2 ma PC masikono mtundu |
Kudula Macheka | Hot flying saw/ Cold flying macheka |
Coveyor Table | 9m (Kutalika kwa tebulo kumadalira Max.kutalika kwa chitoliro = 6m) |
Njira Yopunthwa | Single side run out table |
3.Mkhalidwe wa ntchito | |
Gwero la Mphamvu Zamagetsi | Mphamvu zamagetsi: AC 380V ± 5% x 50Hz ± 5% x 3PHControl voteji: AC 220V ± 5% x 50Hz ± 5% x 1PHSolenoid vavu DC 24V |
Kupanikizika kwa Air Air | 5bar ~ 8 bar |
Kuthamanga kwa Madzi Yaiwisi | 1Ba ~ 3Ba |
Madzi & Emulsion Kutentha | 30 ° C pansipa |
Emulsion yozizira Maiwe Volume: | ≥ 20m3x 2sets (Ndi galasi fiber kuzira nsanja≥RT30) |
Emulsion yozizira madzi Flow | ≥ 20 m3/Hr |
Emulsion kuzirala madzi Nyamulani | ≥ 30m (Pampu mphamvu ≥AC4.0Kw*2sets) |
Wozizira wa HF welder | Air-water Cooler / Water-water cooler |
Kutulutsa kwamkati kwa axial fan kwa nthunzi yowotcherera | ≥ AC0.55Kw |
Kutulutsa kwakunja kwa axial fan kwa nthunzi yowotcherera | ≥ AC4.0Kw |
4. Mndandanda wa makina
Kanthu | Kufotokozera | Qty |
1 | Semi auto DOUBLE-HEADS UN-COILER-Kukula kwa Mandrel ndi Pneumatic cylinder-With Pneumatic disk brake | 1 seti |
2 | STRIP-HEAD Cutter & TIG BUTT WELDER STATION- Kumeta Mitu Yometa ndi Pneumatic cylinder- mfuti yowotcherera Yodziyendetsa ndi Buku - Welder: TIG-315A | 1 seti |
3 | Vertical Cage- AC 2.2 Kw Ndi inverter speed regulating system- Mtundu wopachika khola lamkati, M'lifupi umasinthidwa ndi unyolo | 1 seti |
4 | Main DC motor drive control system ya Forming/Sizing Section-DC 37KWX2-Yokhala ndi DC control cabinet | 1 seti |
5 | Makina Akuluakulu a PL-32Z | 1 seti |
Tube Forming Mill- Malo odyetserako & kuwongolera-malo opumira - Fin pass zone | 1 seti | |
Welding zone- Disk stye seam guide stand- Finyani choyimitsa (mtundu wa 2-roller) - Kunja scrafing unit (2pcs kinves) - Choyimitsira msoko chopingasa | 1 seti | |
Emulsion madzi kuzira gawo: (1500mm) | 1 seti | |
Tube Sizing Mill- ZLY Hard decelerator- Sizing zone - Gawo loyesa liwiro - Turkey Head -Woyima kukokera kunja | 1 seti | |
6 | Solid state HF welder system(XGGP-100-0.4-HC, Ndi mpweya wamadzi ozizira) | 1 seti |
7 | Hot Flying Saw/Cold Flying Saw | 1 seti |
8 | Tebulo la conveyor (9m)Kutayira mbali imodzi ndi choyimitsa cha ARC | 1 seti |
Makina osakanikirana a PVC odziwikiratu ndi njira yopangira njira yosinthira ndikusintha njira yosakanikirana ya ufa wa PVC ndi zida zosiyanasiyana zothandizira.Pogwiritsa ntchito ukadaulo wapamwamba komanso makina apamwamba kwambiri, makinawa amathandizira opanga kuti azitha kuchita bwino kwambiri komanso kuchita bwino.
Chimodzi mwazofunikira kwambiri za ufa wa PVC ndi kupanga zopangira zitoliro, mbiri, mapepala, kuwotcha waya ndi zinthu zamafilimu.Kuti mukwaniritse zofunikira za chinthu chilichonse, kuphatikiza koyenera kwa zowonjezera, mapulasitiki, ma stabilizer ndi zida zina zothandizira ziyenera kuwonjezeredwa.PVC makina ophatikizira ophatikizira makina operekera zinthu amathandizira izi poyesa ndendende ndikugawa zowonjezera zomwe zimafunikira, kuwonetsetsa kuti zosakaniza zolondola zimagwira ntchito bwino.
Njira zachikhalidwe zosanganikirana zamabuku nthawi zambiri zimakhala ndi zotsatira zosagwirizana, zolakwika za anthu komanso kutulutsa kochepa.Mosiyana ndi izi, makina osakanikirana a PVC ndi kutumiza sikungothetsa zovutazi, komanso kumawonjezera kupanga bwino.Ndi mawonekedwe osavuta kugwiritsa ntchito komanso kuwongolera mwachidziwitso, opanga amatha kukhazikitsa magawo mosavuta, kuyang'anira njira ndikusintha momwe angafunikire.Dongosololi limatsimikizira ngakhale kubalalitsidwa kwa zowonjezera, kuchepetsa chiwopsezo cha kuwonongeka kwazinthu ndikukulitsa malingaliro onse amtengo wapatali.
Kuphatikiza apo, makina opangira makina a PVC ophatikizira ndi kutumiza amapereka kusinthasintha kosayerekezeka, kulola opanga kuti akwaniritse mitundu yosiyanasiyana yazogulitsa.Ndi kuthekera kosintha mwachangu, amatha kusinthana pakati pamitundu yosiyanasiyana kuti akwaniritse zofuna za msika.Kusinthasintha kumeneku kumachepetsa kwambiri nthawi yopuma, kumawonjezera luso la kupanga, ndipo pamapeto pake kumathandizira kukhutira kwamakasitomala.
Kuphatikizika kwa matekinoloje apamwamba kumatsimikizira dosing yolondola, kusakanikirana kodalirika komanso kunyamula zinthu moyenera.Pogwiritsa ntchito masensa apamwamba, dongosololi limapereka ndemanga zenizeni zenizeni za kayendedwe kazinthu, kuonetsetsa kugawidwa koyenera komanso kuchepetsa zinyalala.Njira yosakanikirana yodzipangira yokha imafunikira palibe kulowererapo kwa anthu, kuchepetsa ndalama zogwirira ntchito ndikuwongolera chitetezo chapantchito.